Deep hole drilling is a machining process that can produce holes up to ten times deeper than the diameter of the hole and is suitable for a variety of metals, including the strongest of superalloys. Deep hole drilling services require special tools and setups to deliver high-pressure coolant, cleanly evacuate chips and reach the depth-to-diameter. Deep hole drilling, also known as gun drilling, is a highly-specialised machining operation that only a few engineering companies can perform, including PRV Engineering. Here is a closer look at some of the processes, applications and pros and cons.
27
Oct
2022
21
Oct
2022
General Dynamics Land Systems (GDLS) unveiled its impressive AbramsX battle tank technology demonstrator at the AUSA 2022. According to former military officials, it is the most significant upgrade of American military tank technology since the early days of the Cold War. While the AbramsX battle tank refers to the Abrams tank family, it’s more of a concept of the future generation of the main battle tank to nullify new threats the modern battlefield brings.
13
Oct
2022
Is fusion energy the future? Based on recent developments from organisations across the world, it is certainly more of a possibility than just a few years ago. A nuclear fusion reactor that generates more energy than it consumes could pave the way for large-scale clean energy production. After all, that’s what defines a nuclear fusion plant, according to CFS. Let’s take a quick look at STEP and ARC fusion reactors with a brief overview of the SPARC project.
STEP Reactor For Fusion Energy
Spherical Tokamak for Energy Production, STEP for short, is an ambitious programme initiated by the UK government to design and construct a prototype fusion power plant. The goal is to create a reactor that could generate carbon-free fusion energy within two decades.
The STEP reactor is a variant of the basic tokamak reactor using magnetic fields to confine and heat a plasma of hydrogen atoms until they fuse together, releasing huge amounts of energy. Using a process called electron cyclotron resonance heating, it would also be more efficient than current designs as microwaves heat the plasma directly which means lower energy loss as heat.
While earlier fusion reactors were large and expensive, the STEP design has a diameter of around 10 m, making it relatively small compared to ITER (International Thermonuclear Experimental Reactor). This greatly reduces the cost but also puts higher stress on the applied materials.
ARC Reactor For Fusion Energy
The ARC (Affordable, Robust, Compact) reactor is a smaller and simpler design than STEP. It is being developed by a team of scientists from MIT (Massachusetts Institute of Technology) and Commonwealth Fusion Systems. The name and design were inspired by the fictional Arc Reactor built by Tony Stark, Marvel’s Iron Man, who attended MIT in the comic book series.
The ARC reactor is based on the tokamak design, which uses magnetic fields to confine a plasma of hydrogen atoms. They are working on the way to generate magnetic fields using rare-earth barium copper oxide (REBCO) high-temperature superconductor magnets This material enables higher magnetic field strength to contain heated plasma in a smaller volume.
The ARC reactor would also be more efficient than current tokamaks thanks to its innovative design, which would allow it to operate at higher temperatures. The first machine planned for this project is a scaled-down demonstrator called SPARC (as Soon as Possible ARC). If successful, SPARC would be the first device capable of “burning plasma” where heat from all the fusion reactions provides continuous fusion energy without adding extra energy.
Achieving “Burning Plasma” With SPARC
The inner workings verifying that SPARC will achieve net fusion energy have been peer-reviewed and published in the Journal of Plasma Physics. These are the first peer-reviewed papers from a private commercial fusion venture demonstrating that a small fusion device will produce net energy during an operation where the plasma produces more fusion power than it needs to start and maintain the process.
A major benefit of SPARC over ITER is that SPARC’s plasma will be confined by high-temperature superconducting magnets which have only become commercially available in recent years, long after ITER was first conceived. These magnets can produce significantly more powerful magnetic fields than ITER’s — 21 teslas from SPARC compared to ITER’s 12. To put that into perspective, the Earth’s magnetic field ranges from 30 millionths to 60 millionths of a tesla.
Nuclear Fusion Could Help Meet Global Climate Targets
Fusion energy has the potential to provide an abundant, safe and clean source of energy. The STEP and ARC reactors are two promising designs for making fusion energy a reality. If successful, these reactors could help to meet global climate targets and provide a major boost to the fight against climate change.
In case you missed it, we published an interesting article recently about the UK government planning to build a new nuclear fusion plant at West Burton, Nottinghamshire. It highlights how the plant will work, the benefits of fusion energy and whether it is safe. For more industry news and the latest updates in engineering, manufacturing and technology, follow our blog and join the conversation on social media using the hashtag #PRVtech.
References:
- Wikipedia.org
- Plasma Science and Fusion Center
- Commonwealth Fusion Systems
- UK Atomic Energy Authority (UKAEA)
6
Oct
2022
Of all the green energy projects across the globe, few promise as much as the world’s first commercial nuclear fusion power plant in Nottinghamshire. There are also plans to sell the technology worldwide which could prove particularly beneficial to the UK’s export market.
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