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2 Nov 2018

Metalwork Fabrication and Construction

Metalwork fabrication is a broad term referring to processes involving cutting, shaping or moulding metals into a final product. It is a specialist process that requires expertly trained staff and cutting-edge machinery. Metal components are widely available in a variety of dimensions and materials including sheet metal, metal rods and metal bars.

For the most part, good metalwork fabrication shops can produce products in a wide range of shapes and sizes. Manufacturers often require a non-standard component or a unique metal product which means they need custom fabrication services. It provides them with design and production assistance for built-to-order parts.

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26 Oct 2018

6 Ways You Can Save On Fabrication Costs

As a manufacturer, you’re likely looking to save costs in several areas but none more so than fabrication. And this refers to everything from materials and labour to the shipping of fabricated components.

Everything boils down to identifying cost saving ideas that can really help improve your bottom line for optimal business growth. However, rushing into a decision and making big changes in a specific area may not be the right approach. Instead, implement several smaller methods to cut costs as it will ultimately lead to significant savings on your fabrication project.

While it is challenging to effectively reduce the cost of a fabrication project, it certainly is possible. The most important question here is, “How to minimise cost without sacrificing quality?”

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19 Oct 2018

Construction and Technology Connecting Europe To Africa

The world of construction and technology is advancing at a rapid pace achieving what no-one thought possible only a few years ago. A split-pylon concept bridge is the focus of an EPSRC-funded project at Sheffield and Brunel University. Partnering with a long span bridge expert, Ian Firth, the team of UK engineers used mathematical modelling techniques to identify new bridge designs. They claim that it could beat the current record of a 2 km single span bridge.

Newly identified bridge structures could allow for the construction of significantly longer bridges in the near future. The possibility to make a crossing over the Strait of Gibraltar, from the Iberian Peninsula to Morocco is very real.

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12 Oct 2018

UK’s Futuristic Combat Aircraft: The Tempest

The Farnborough Air Show in July 2018 featured several new projects, concepts and prototypes but one that stood out was the Tempest, UK’s new combat aircraft. A number of companies are involved with this project including BAE Systems, Rolls-Royce, Italy’s Leonardo and missiles expert MBDA. Reports suggests that the UK will invest £2bn in the project with the aim of a first flight in 2035.

There is no denying that the UK has been a leader in aerial combat for over a century with a wide range of skills and technology. This latest project sends a clear message that they are determined to make sure they remain at the top.

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5 Oct 2018

New Amphibious Combat Vehicle Tried And Tested

BAE Systems has been a trusted supplier to the US Marine Corps for more than 70 years. Their most recent engineering accomplishment is the next-gen ACV 1.1 Amphibious Combat Vehicle. Set to replace the current range of Amphibious Assault Vehicles (AAVs), the new vehicle offers improved survivability.

This particular combat vehicle was designed from scratch to meet the real mission challenges of deploying Marines from ship to shore. The ACV 1.1 is a combination of the long history between BAE Systems’ amphibious legacy and Iveco Defence Vehicles’. Together, they have produced more than 30 000 multi-purpose armoured vehicles with the latest variant a certain standout.

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28 Sep 2018

Waterjet Cutting Essentials

The evolution of hydro-abrasive waterjet cutting has been remarkable and is one of the most effective methods of machining. There is no heat affected zone (HAZ), the small cutting widths and omni-directional cutting means we can machine virtually any material with high precision and accuracy. As a result, waterjet cutting produces a much-improved product finish with little to no secondary processing needed.

Advanced technology and methods make waterjet cutting far more environmentally friendly. So much so that the dust, chippings or gas produced with other cutting methods do not occur. There is also no need to change tool heads, blades or lubricants for each type of material which means machining time is greatly reduced.

This highly versatile cutting method produces much less waste than other forms of cutting which allows for more diverse design. The ability to cut more intricate designs and patterns offers

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21 Sep 2018

3D Printing Military Barracks

3D printing, often referred to as Additive Manufacturing (AM) is the sequential layering of materials using computers to create three-dimensional shapes. The process appears relatively simple as a 3D digital model of the item is created. This is done either through computer aided design (CAD) or using a 3D scanner.

The printer reads the design and “prints” successive layers of a medium, either liquid, powder, or sheet material. These are joined together or fused to create the final product or item. While the 3d printing process can sometimes be slow, it can create almost any shape which is particularly useful for geometrically complex components.

The future of construction lies with robots getting down and dirty while implementing 3D printing technology. And now, 3D printing has found yet another purpose with the US military building barracks using a large 3D printer.

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14 Sep 2018

Could Electric Drones Change The Future Of Aviation?

The future of aviation may be closer than we think thanks to an electric aircraft start-up company, Impossible Aerospace. One of their newly-designed electric drones is capable of flying non-stop for two hours. With $9.4 million in funding from Airbus and two Silicon Valley venture capital firms, electric drones are just the beginning.

Spencer Gore, CEO and founder of Impossible Aerospace, is a former Tesla battery engineer with invaluable industry experience. His vision is to transform aviation using electric drones as proof of concept. The plan is to make longer-range electric passenger aircraft with today’s low energy-density batteries. If all goes according to plan, the future looks bright for zero-emission passenger aircraft. We take a closer look at the technology and the young mastermind behind it all.

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7 Sep 2018

CityHawk Wingless Flying Cars Set For Take-off

Flying cars are once again a hot topic of discussion but this time it involves Metro Skyways, a subsidiary of Israel’s Urban Aeronautics (UA). The company has announced that they are going into the full-scale development of the CityHawk VTOL flying car. The first manned flights of this hybrid-powered six-seater will take place in 2021 followed by full FAA certification. They plan to convert the CityHawk to run on hydrogen fuel cells after the launch.

Urban Aeronautics Ltd has developed advanced aerodynamic technologies that form the basis of a new internal rotor (ducted fan) aircraft known as Fancraft™. They capitalise on their extensive portfolio through two subsidiary companies, Tactical Robotics Ltd and Metro Skyways Ltd. Both companies are developing unique Fancraft™ for specific markets. The CityHawk, wingless flying car with “land anywhere” technology is their latest project and looks impressive, to say the least.

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31 Aug 2018

Steel Fabrication and Construction

The word “fabrication” means to make something from raw material. Steel fabrication is no different and plays an extremely important role in the world’s infrastructure and economy. Practically every aspect of our civilization benefits from some form of fabricated metal. From household appliances to vehicles and parts, our lives would be unrecognisable without carbon steel, stainless steel and aluminium.

Although the construction of steel buildings dates back to the 20th century, they became more popular during World War II. Thereafter, steel buildings expanded significantly once steel became more readily available. Modern technology, machinery and computer aided design software have pushed steel fabrication to the next level as we see it today. Steel fabrication now involves the implementation of various manufacturing processes including bending, cutting, grinding, brazing and welding.

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