Blog

26 Mar 2013

The new plating facility that PRV Engineering now has is yet another example of Simon Jones’ (Chief Exec of PRV) determination to offer the company’s clients the most comprehensive service through continuous investment into new areas.

The Importance of Finishing

Finishing is one of the most important areas in the engineering sector. Components that have been carefully machined to the highest standards and tightest specifications can still be scrapped if the finishing is not up to standard. It’s one of the reasons that PRV Engineering prefer to do as much manufacturing as possible in-house. The new plating facility, specialising in tin and silver plating, is another sure step in this direction.

19 Mar 2013

The new steel framework fabrication and concreting service is yet another example of how PRV’s CEO Simon Jones won’t give the grass any chance to grow beneath the company’s feet. Following hot on the heels of recent new investments in the latest state of the art CNC machinery costing in excess of £1 million, this new venture demonstrates Simon’s passion and resolve for continuous expansion and diversification.

If you want Something Doing Right …

PRV have recently had their factory extended. But rather than waiting for someone else to provide the new steelwork frame and concreting, they took the bull by the horns and did it themselves. Drawings and specifications were provided by fully qualified architects, and PRV poured the concrete, and manufactured and erected the steelwork, all to specification. “It gives you more control over the process, including the timing”, said Simon, “and you know what they say? – If you want something doing right – do it yourself”!

12 Mar 2013

Investment is the key to future success; so says Simon Jones, CEO of PRV Engineering, and after all, he should know. PRV Engineering are one of the fastest growing and most successful high precision engineering service providers in the UK. They owe it all to the fact that they are prepared to invest in their own future. In the same way that the government’s education policy was coined as being “education, education, education”, PRV’s philosophy would be coined as “investment, investment, investment!

Staying at the Cutting Edge

The engineering sector is one of the fastest growing technical sectors in the economy. Recent advances in CAD/CAM, and new breakthroughs in programmable software packages are opening new pathways all the time. It’s vitally important that if an engineering company wishes to stay at the cutting edge of its industry, it understands that investment is the key. It must have the latest plant and machinery otherwise it will lose its competitive edge.

4 Mar 2013

Pushing the boundaries of technology is always an exciting event, and there is no better place to be able to do it than within the Formula one Motorsport arena. The McLaren Group is one of the leading motorsport engineering companies, and at their engineering works in Woking, Surrey, they are constantly on the lookout for any technological advancements that can get them onto that winner’s podium.

Pushing the Boundaries on Inspection

Formula 1 is one of the highest, fastest innovators in the hi-tech engineering sector. Within the span of one racing season, over 90% of a car’s engine is redesigned by the Vodafone McLaren Mercedes Formula 1 racing team. Anything that can help them in pushing the boundaries of the technology is always pounced on and scrutinised with great alacrity. Just lately, the focus has been turned onto the inspection function.

26 Feb 2013

The art of engineering has now reached the stage where it can produce engineered art. A new Powermill CAM software program is being used in the film industry, together with a 5 axis router, by film set maker Golden Era Productions. They use it to replicate works of art for film set props. It enables complex works of sculpture like Rodin’s “The Thinker” and “The Kiss” to be recreated in all their glorious detail – with one difference of course.

Rodin may be turning in his Grave

Whereas Monsieur Rodin would have taken many months to have completed one of his stunning works of sculpture, the latest application of the art of engineering can do it in hours. It’s surely enough to be making him turn in his grave.

20 Feb 2013

Solar Disruption Threat

A solar disruption threat has once again been made headline news in some science circles. It has become a major topic of conversation; so much so that a need has arisen to separate science fiction from science fact in order to see just how much of a threat a solar superstorm might pose

Solar Superstorms

The problem with events that take place in the world of astronomy is that the time space in between events is often too large to scientifically chronicle. Things like tracking the return of comets relies on previous sightings that sometimes took place centuries ago. The question then has to be asked as to how accurate the original information was, and therefore how accurate any extrapolations made from that data might be. The same is also true of solar storms, and in particular solar superstorms. Are they a real bona fide disruption threat, and if so, when might we expect the next one?

The Carrington Event

Scientists believe that solar superstorms only take place once every 100 or 200 years. In actual fact the largest ever superstorm on record was back in 1859. It was called the Carrington event after astrologer Richard Carrington. It was he who observed intense solar activity taking place on the sun’s surface, the effects of which would be felt on the Earth some hours later. Telegraph poles erupted in showers of sparks, as did telegraph machines, electrocuting operators and setting papers alight. All around the world, different coloured auroras were being reported. At the time, many people thought it was the end of the world!

In those days of course electrical engineering was in its infancy. But what effect would that sort of event have today, with our far more advanced and sometimes delicate electrical and electronically engineered infrastructure? Would it be the sort of catastrophic solar disruption threat that has recently been headlined, (perhaps misinterpreted), following the release of a recent report by the Royal Academy of Engineers.

Scaremongering

As with any sort of threat, be it a solar disruption threat or a pandemic disease, there is always a certain amount of scaremongering that takes place, particularly in the popular press. Irresponsible scaremongering can of course lean to panic setting in, and events can be blown out of proportion such as a complete communication blackout, aeroplanes losing GPS positioning and homing signals causing mid air collisions etc. It’s the real stuff that disaster movies are made from. However, when things are put into perspective, and analysed coolly and calmly, things would not be as catastrophic as they have been portrayed.

Canadian National Grid Partial Failure in 2003

One of the major ways in which the solar disruption threat of a solar superstorm would manifest itself, would be to induce more current into the national grid. In theory this would overload the transformers, knocking them out and bringing the grid down. Intense solar activity can also increase the amount of energy produced creating an induction effect which would also result in grid overload and failure. This actually happened on a small scale back in 2003 when the Canadian national grid was partially disabled. But the warning signs were heeded and since then transformer design has been modified and safeguards have been already been introduced into most networks. Here in the UK, the National Grid now forecast that more than 6 out of the 800 super grid transformers across the UK would be disabled.

Satellite Disruption

The other solar disruption threat that has received some publicity is the damage that would be done to satellites orbiting the Earth. Because these satellites operate outside the ionosphere, they would be more susceptible to damage from a major solar event. Situations have been publicised whereby we would lose over 90% of our satellite communication network. But it turns out that this too is a gross exaggeration.

Because satellites are designed to work in outer space, they already have in-built protection from a solar disruption threat. The reality is, according to most space engineering experts, that we might only temporarily lose approximately one out of every 10 satellites – a far cry from the doomsday predictions that some people would have us believe.

To Boldly Prepare……..

So the truth of the matter is that whilst the major solar disruption threat would undoubtedly create some problems for us down here on the Earth, it would not be catastrophic. However between now and the next major solar superstorm, the Royal Academy of Engineering advises that we should be planning ahead. They have proposed the formation of a body to be called the UK Space Weather Board. Its job, to monitor space weather, and to boldly propose the engineering of what no man has engineered before – stronger anti solar disruption threat safeguards!

12 Feb 2013

New milling technology, that advances the traditional milling capability, has recently been announced. It comes courtesy of a new advancement from Vero UK in their Edgecam software range, and has been christened “Waveform Roughing Strategy”.

The New Milling Technology Deserves a few Plaudits
It’s a rare event when something new comes along in the engineering world, so this new milling technology deserves a few plaudits. Edgecam software is cutting edge stuff, if you’ll excuse the play on words. These software programs are specifically targeted at the high precision machining sector within the engineering industry. It’s state of the art CAM/CAD application which takes advanced tool-path engineering and seamlessly melds it with CAD output. The growing library of Edgecam software packages is intent on improving productivity through the manufacturing cycle.

5 Feb 2013

UK Scrap Metal Dealing is Scheduled for Radical Change

UK scrap metal dealing is supposedly worth about £5 billion per annum. However in actual fact this figure is hugely understated because of the amount of thieving and skulduggery that takes place within its auspices. But that is now all set to change, which is good news both for the economy, the industry itself, and the companies from whom the scrap metal is gathered.

UK Scrap Metal Dealing Cash Sales made Illegal
Up until recently it was permissible under law to sell scrap metal for cash. However as from the 3rd of December 2012, making cash payments has become illegal. In approximate figures, it is said that cash sales were responsible for some £1 billion worth of transactions.

25 Jan 2013

Multi-tasking is the “in” phrase in engineering circles these days. It makes eminent sense. Why use a variety of machines to fabricate a component if you don’t have to? Every time you have to break a machine down and re-set it, it results in down time, and down time is unproductive time. The longer that any piece of kit remains idle, the less efficient any company’s production process will be.

The Advantages of Multi-tasking

In addition to the actual down time of the machine, there’s also the physical act of moving components around the shop floor to be considered. It’s not only labour intensive. You also run the risk of losing or miscounting items within a batch, or of course misplacing the batch altogether. With a multi-tasking machine, (where all of the various operations are done on the same piece of kit), there’s far less down time. The risk of losing or misplacing items is completely eliminated.

21 Jan 2013

3D Modelling and Computerised Simulation Software Plunge to the Deepest Depths

3D modelling and computerised simulation are still relatively new concepts in the engineering world. Their arrival has enabled the modelling and prototyping of components that have amazingly complex profiles. But in the greater scheme of things, they have also played a fundamental part in enabling man to land at the deepest place on Earth – the bottom of the Mariana Trench, the ravine that scores the sea bed of the western Pacific Ocean, stretching for some 1,500 miles off the coasts of Japan and China.

First Man at the Earth’s Nadir
Movie blockbuster director James Cameron made the historic dive last year, the first man ever to have made the dive to the deepest reaches on the planet. He seems to have an obsession with our oceans. In 1989 he directed “The Abyss”, the movie that revealed an alien civilisation living in the Cayman Trough, the deepest point of the Caribbean Ocean. Then in 1997 he directed movie blockbuster “Titanic”. The move in which Kate Winslet and Leonardo Dicaprio starred, dramatising the sinking of the White Line liner on its maiden voyage across the Atlantic from Southampton to New York in 1912. In 2005 Cameron part directed “Aliens of the Deep”, a documentary which explored the life-forms that dwelt around hydrothermal vents in the Atlantic and Pacific oceans.

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