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5 Axis Machining

PRV Engineering > Blog > 5 Axis Machining
1 Jul 2016

The advantages of waterjet cutting

There are many advantages of waterjet cutting compared to other methods, but if we had to try and summarise them neatly into a few words we’d say;

The ability to cold cut almost any material in any direction with less waste and a superior finish.

But really that’s not enough of an explanation, so let’s expand a little on that statement and address some of the areas of improvement over more traditional cutting methods.

Omni-directional cutting
Waterjet cutting allows omni-directional cutting – the ability to cut in any direction which gives much greater cutting flexibility. In most cases starting holes are not required as the water jet is able to perforate the material. It is now much easier to cut more complex shapes and designs into all sorts of materials.

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17 Jun 2016

PRV Engineering take delivery of Hydro-Abrasive Waterjet Cutting System

After a busy few days at the Subcon Show in Birmingham, it was all hands on deck to take delivery of our new Idroline S1730 Hydro-Abrasive Waterjet Cutting System from Selmach Machinery.

The system is the latest addition to our suite of state of the art CNC Multi Axis / Multi Discipline machining centres and will allow us to continue to improve and provide the best service possible to our clients.

The Idroline S1730 hydro-abrasive waterjet cutting system is an elite design which ensures superior technological and productive performance. It uses a very high pressure jet of water or a mix of water and abrasive to cut a wide variety of materials and allows greater control and precision when materials being cut are sensitive to high temperatures.

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9 May 2016

Subcon 2016 speakers give their thoughts on the industry

Subcon 2016 is only a few weeks away now and with that in mind the organisers have asked some of their speakers their views and opinions on some key areas of manufacturing.

Not surprisingly, when asked about the biggest challenge facing the industry this year, 4 of the 7 said that they saw political and economic uncertainty as a major challenge in the coming months. The debate about staying or leaving the EU means that people are reconsidering longer term commitments and may even be delaying projects as they are unsure as to how they will be affected. Things will be clearer after the referendum in June, but there still may be longer term issues to consider depending on the outcome. It would be prudent for any business to consider the impact on them should the result be that the UK exits the EU. Of course it will take time for any exit policies and agreements to be put into place, but there’s likely to be some sort of immediate impact on existing contracts and projects. Should the vote be to stay in, then of course, things will settle back down, but it still may take a little time for that uncertainty to settle completely.

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11 Dec 2015

Developments in CNC Machining

CNC milling machines are used for the shaping of metal and other solid material and there isn’t much nowadays that hasn’t involved CNC machining somewhere in the manufacturing process. Cars, aeroplanes, machine parts, moulds for household machines, toys and prosthetics etc. are all likely to have CNC machined components.

Early milling machines were manually or mechanically operated but developed to be CNC controlled – Computer Numerically Controlled. Computer programmes control and drive the machining centre, with help from an operator and they have now also moved on from 3 axis to 4 and 5 axis machines enabling much more intricate parts to be produced.

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31 Jul 2015

PRV Investing in cutting edge 5 axis machines

Over the years PRV Engineering has been pleased to be able to report our successes in investment, expansion and employment.

In 2014 Managing Director Simon Jones, reported on the success of the company, saying “With the machining facility, fabrication, deep hole drilling, presswork, paint and powder coating services already provided by the company, our £1million plus investment has reinforced PRV Engineering Ltd’s position as a true ‘One Stop Shop Facility’ capable of providing a whole host of components and services.”

PRV Engineering Ltd has developed through acquisition and constant Investment in new technology and 2015 is no different.

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17 Apr 2015

5 Axis Machining in Modern Engineering

When considering 5 axis machining, it is important to look at the differences between it, and the more common 3 axis cnc system. The most apparent is that a 5 axis system has the normal X, Y, and Z axis but can also rotate on it’s X and Y axis. This leads to a number of distinct benefits.

A major advantage of the 5 axis system is set up, as complex parts can be machined without having to re-set the work piece. This has the two fold effect of firstly, speeding up the machining process as the work piece does not need to be re-set; and secondly accuracy. The zero datum remains undisturbed during the process so reducing the likelihood of production tolerance errors.

Five axis machines can also utilise shorter, more rigid tooling, which is suitable for higher cutting speeds and lower vibration allowing more complex three dimensional profiles and deeper pockets to be cut without the need for a re-set, or a change of tooling. This again helps to ensure the accuracy of the finished part.

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26 Feb 2015

5 Axis metal cutting and additive manufacturing in one

PRV engineering like to move with the times and have invested heavily over the last few years in more modern, improved 5 axis machines. We keep an eye on developments as we want to be able to provide the best service possible.

There are a whole host of reasons why 5 axis machining improves our service. These range from overall time reductions in production to better drilling and programming.
However, technology and development moves on and the latest development is in additive manufacturing. Additive manufacturing (increasingly being known by the more common term 3D printing) is the process of making 3D objects from data by joining successful layers of materials.

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21 Aug 2014

5 benefits of 5 Axis machining

With any business, investing in the latest technology is a necessary requirement to compete effectively.

The engineering industry is constantly on the move with the latest developments making life so much easier – both for the manufacturer and of course, the client.

The introduction of 5 Axis machining within the industry has not only worked in terms of cutting down costs, but also producing greater quality in quick-fire time.

Here at PRV Engineering we have invested heavily over the past 18 months.

Part of the overall investment has been the addition to our plant list of a Vertical Travelling Column Machining Centre, with full 5 Axis Synchronous Milling ability and a Large Machining Envelope.

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19 Jun 2014

The benefits of 5-Axis machining

PRV-Engineering is constantly moving with the times and as part of the company’s recent £1.25million investment, managing director Simon Jones has added a vertical travelling column machining centre with full 5-Axis Synchronous milling ability.

Five-sided machining, also known as 3+2, is the process of setting up a part once and using a machine like the Mazak VTC800/30SR to machine five sides instead of machining the part one side at a time using a conventional 3-Axis machining centre.

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12 Sep 2013

Five Axis Machining is the way forward

Five Axis machiningPRV-Engineering Ltd are constantly moving with the times and investing in equipment to make sure the company stays ahead of its competitors. Over the last 12 months, managing director Simon Jones has invested more than £1.25million as part of the overall development of the Pontypool based engineering company.

Through the acquisition of and constant investment in new technology, PRV has moved forward at a significant rate of knots with one of the latest additions to the company’s plant being a state of the art, vertical travelling column machining centre with full Five Axis Synchronous milling ability – the Mazak VTC800/30SR

What is Five Axis machining?

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