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Engineering Education

6 Jun 2013

CNC machining or to give it its full title “Computer Numerical Control” machining, allows for increased efficiency through higher levels of automation. In simple terms, the machine and its computer controls to do all the work.

As a result and having taken into consideration their expense and complexity, the machines quickly pay for themselves by reducing the workload and preventing errors. That’s the first advantage of many. CNC machines are widely used in the manufacturing industry with traditional machines, such as vertical millers, centre lathes, shaping machines and routers, having been overtaken.

5 Apr 2013

Metal Fabrication and its Importance in our Lives

The word “fabrication” means to make something from raw material. In the case of metal fabrication, that raw material is, unsurprisingly, metal. The material used in metal fabrication will however have already been processed from its true raw state into a usable raw material format such as metal sheet, rod, or bar.

Fabrication differs from assembling. Rather than using a processed raw material, the assembly process uses parts or components specifically made for the purpose. Assembly is however an operation that is included in the art of fabrication.

4 Mar 2013

Pushing the boundaries of technology is always an exciting event, and there is no better place to be able to do it than within the Formula one Motorsport arena. The McLaren Group is one of the leading motorsport engineering companies, and at their engineering works in Woking, Surrey, they are constantly on the lookout for any technological advancements that can get them onto that winner’s podium.

Pushing the Boundaries on Inspection

Formula 1 is one of the highest, fastest innovators in the hi-tech engineering sector. Within the span of one racing season, over 90% of a car’s engine is redesigned by the Vodafone McLaren Mercedes Formula 1 racing team. Anything that can help them in pushing the boundaries of the technology is always pounced on and scrutinised with great alacrity. Just lately, the focus has been turned onto the inspection function.

26 Feb 2013

The art of engineering has now reached the stage where it can produce engineered art. A new Powermill CAM software program is being used in the film industry, together with a 5 axis router, by film set maker Golden Era Productions. They use it to replicate works of art for film set props. It enables complex works of sculpture like Rodin’s “The Thinker” and “The Kiss” to be recreated in all their glorious detail – with one difference of course.

Rodin may be turning in his Grave

Whereas Monsieur Rodin would have taken many months to have completed one of his stunning works of sculpture, the latest application of the art of engineering can do it in hours. It’s surely enough to be making him turn in his grave.

20 Feb 2013

Solar Disruption Threat

A solar disruption threat has once again been made headline news in some science circles. It has become a major topic of conversation; so much so that a need has arisen to separate science fiction from science fact in order to see just how much of a threat a solar superstorm might pose

Solar Superstorms

The problem with events that take place in the world of astronomy is that the time space in between events is often too large to scientifically chronicle. Things like tracking the return of comets relies on previous sightings that sometimes took place centuries ago. The question then has to be asked as to how accurate the original information was, and therefore how accurate any extrapolations made from that data might be. The same is also true of solar storms, and in particular solar superstorms. Are they a real bona fide disruption threat, and if so, when might we expect the next one?

The Carrington Event

Scientists believe that solar superstorms only take place once every 100 or 200 years. In actual fact the largest ever superstorm on record was back in 1859. It was called the Carrington event after astrologer Richard Carrington. It was he who observed intense solar activity taking place on the sun’s surface, the effects of which would be felt on the Earth some hours later. Telegraph poles erupted in showers of sparks, as did telegraph machines, electrocuting operators and setting papers alight. All around the world, different coloured auroras were being reported. At the time, many people thought it was the end of the world!

In those days of course electrical engineering was in its infancy. But what effect would that sort of event have today, with our far more advanced and sometimes delicate electrical and electronically engineered infrastructure? Would it be the sort of catastrophic solar disruption threat that has recently been headlined, (perhaps misinterpreted), following the release of a recent report by the Royal Academy of Engineers.

Scaremongering

As with any sort of threat, be it a solar disruption threat or a pandemic disease, there is always a certain amount of scaremongering that takes place, particularly in the popular press. Irresponsible scaremongering can of course lean to panic setting in, and events can be blown out of proportion such as a complete communication blackout, aeroplanes losing GPS positioning and homing signals causing mid air collisions etc. It’s the real stuff that disaster movies are made from. However, when things are put into perspective, and analysed coolly and calmly, things would not be as catastrophic as they have been portrayed.

Canadian National Grid Partial Failure in 2003

One of the major ways in which the solar disruption threat of a solar superstorm would manifest itself, would be to induce more current into the national grid. In theory this would overload the transformers, knocking them out and bringing the grid down. Intense solar activity can also increase the amount of energy produced creating an induction effect which would also result in grid overload and failure. This actually happened on a small scale back in 2003 when the Canadian national grid was partially disabled. But the warning signs were heeded and since then transformer design has been modified and safeguards have been already been introduced into most networks. Here in the UK, the National Grid now forecast that more than 6 out of the 800 super grid transformers across the UK would be disabled.

Satellite Disruption

The other solar disruption threat that has received some publicity is the damage that would be done to satellites orbiting the Earth. Because these satellites operate outside the ionosphere, they would be more susceptible to damage from a major solar event. Situations have been publicised whereby we would lose over 90% of our satellite communication network. But it turns out that this too is a gross exaggeration.

Because satellites are designed to work in outer space, they already have in-built protection from a solar disruption threat. The reality is, according to most space engineering experts, that we might only temporarily lose approximately one out of every 10 satellites – a far cry from the doomsday predictions that some people would have us believe.

To Boldly Prepare……..

So the truth of the matter is that whilst the major solar disruption threat would undoubtedly create some problems for us down here on the Earth, it would not be catastrophic. However between now and the next major solar superstorm, the Royal Academy of Engineering advises that we should be planning ahead. They have proposed the formation of a body to be called the UK Space Weather Board. Its job, to monitor space weather, and to boldly propose the engineering of what no man has engineered before – stronger anti solar disruption threat safeguards!

14 Jan 2013

Real Engineering in Desperate Need of more Women

Real engineering has come under the spotlight following a recent comment made by one of the UK’s top, living inventors, James Dyson. What Mr. Dyson was referring to in an interview with the Radio Times, is today’s penchant for internet based crazes and video gaming in particular, rather than in conventional engineering. Perhaps he does have a point, but of course we mustn’t overlook the fact too, that web technology is also one of the UK’s strongest niche markets. In fact last year the video gaming industry contributed over £1 billion to the UK’s economy.

The fact of the matter is that the boys and girls of today grow up with computers and computer gaming. It’s therefore quite natural that so many become young men and women with their eyes firmly set on making a career out of their hobby.

17 Dec 2012

Engineering Recruitment Needs to Double by the Year 2020

Engineering recruitment needs to double. So says Engineering UK which has just published a report looking forward to the year 2020, based on current forecasts. The total number of engineering jobs that will require fulfilling is 2.74 million, and of this number, 1.86 million are predicted to need recognised engineering qualifications.

Apprenticeship Numbers Need to Rise
Apprenticeships were once highly prized. But over recent decades they have become less sought after as the UK’s manufacturing base shifted offshore. This, coupled with the boom in the new digital information era, meant that many youngsters moved their sights away from careers in the engineering sector. But that trend has over recent years, started to turn once again. Whilst it is true to say that the total number of jobs in general engineering has fallen drastically from the levels of 50s and 60s, the number of engineering companies working at the high precision end of the market has increased. Companies like PRV Engineering are flourishing, and it is in this particular sector of the market that demand is set to escalate.

11 Dec 2012

Motorsport Engineering Sales in the Ascendancy

Motorsport engineering sales are in the ascendancy. Over half of the specialist high precision engineering companies that cater for this exclusive market, have reported increased sales year on year according to figures released by the MIA (Motorsport Industry Association). The MIA’s report states that 10% of suppliers realised increases of over 50%. It is clearly a trend that is bucking that of UK manufacturing sector as a whole.

19 Nov 2012

Engineering Challenges are PRV Engineering’s Bread and Butter

Engineering challenges come in all sorts of shapes and sizes. For the ordinary man and woman on the street, engineering may not be the most exciting topic for many ordinary everyday folk, but when it takes place within an environment such as space exploration, it takes on a whole new persona.

Space – Engineering’s Final Frontier
Designing and engineering precision parts for space vehicles is an awesome responsibility. It’s quite disturbing to think that one tiny flaw in design and/or manufacture could scuttle a mission. It could result in the obliteration of millions of pounds worth of satellite hardware, and the ruination of the anticipation, the hopes and the dreams of millions of people.

12 Nov 2012

PRV Engineering Looked Ahead – Britain’s Airway Industry Must Too

PRV Engineering are one of the top high precision machining engineering contractors, not only here in the UK, but across mainland Europe too. How did they do it? They did it by making bold decisions about their future, and by being prepared to invest hard cash in cutting edge plant and machinery. Britain’s commercial airway industry faces a similar dilemma.

The Third Runway Debate
The British Airway Authority (BAA) first began lobbying the government back in May 2007. Here we are now over 5 years later in October 2012 with still no decision in sight. In fact the debate should have already been retargeted if Britain is serious about keeping its position as Europe’s premier hub of choice. Take PRV for example. By not being afraid to take difficult steps toward their own future, PRV Engineering has now been enjoying the benefits for the past 2 years. They have enjoyed an increased turnover of over 20% year on year.

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