Running a successful engineering company with high quality fabrication services requires knowledge, experience and continuous investment in the latest machinery. Investment in equipment and staff should be extremely high on anyone’s priority list. Quality and customer service excellence are two of the most important factors and in order to provide that, equipment and staff must be of the highest level.
How Does Electroplating Work?
- December 7, 2018
- Auto Industry, Automotive, Busbars, Electroplating, Engineering, Manufacturing
While there is no magic trick to change common chemical elements into rare and valuable ones, electroplating is as close as it gets. Electroplating is similar to electrolysis which is the opposite of the process batteries use to produce electric currents. The earliest form, which became the modern electroplating process, occurred in the early 19th century.
The development of bigger electric generators meant higher currents which drastically improved the process. Advancements in industrial and manufacturing practices over the past two centuries have changed this process considerably.
While some of you may already know what electroplating is, what about how it works?
Tin and silver plating are essential for components designed to carry heavy electrical currents such as Busbars. It’s believed that silver is the best metal for conducting electricity making it a popular choice for electronics and semiconductors.
At PRV Engineering, we provide a high quality painted finish to very exacting standards. Our plating facility is testament to how we operate in terms of quality finish and zero tolerance on rejects. There is no better way of controlling quality than by doing it yourself which is exactly what we do.
Why Silver Plating Outshines The Rest
- October 6, 2017
- Aerospace, Automotive, Busbars, Electroplating, Engineering, Fabrication
Silver plating refers to the process of covering a conductive surface with silver to prevent corrosion while adding a lustrous shine to it. Not that silver plating is all about looks and it certainly doesn’t mean second on the podium either. In fact, it’s the best metal for conducting electricity which makes it a popular choice for electronics and semiconductors. We believe that silver plating is a critical
Why Busbars Need Coating
- September 15, 2017
- 5 Axis Machining, Aerospace, Auto Industry, Busbars, CAD Systems, CNC Machining, Fabrication
Busbars are astonishing pieces of technology that make complex power distribution simpler, more affordable and flexible. Different coating or plating materials provide varying levels of conductivity and duration of the product’s lifecycle.
Busbars are typically made from corrosion resistant copper, brass or aluminium in solid or hollow tubes. They are produced in a range of shapes including flat strips, solid bars and rods. Some of these shapes allow for more efficient
Military Technology: Applications of Autonomous Systems
Whether it’s conspiracy theories, Hollywood or reality; there’s certainly no shortage of newsworthy mentions of new military technology being developed. Autonomous systems, for example, is vital to solve many of the most difficult problems we currently face. These include exploring uncharted oceans, deep space, providing aid in emergency situations and probably more applications in the defense industry.
Already we have Apple’s Siri, Amazon’s Alexa and Microsoft with Cortana. These systems all operate on autonomous technology and the demand
What is Shot Blasting?
Shot blasting can be described as a method used to clean, strengthen or polish metal surfaces getting it ready for the application of overlays or coatings. Industries using this method include automotive, aerospace, construction, rail and ship building among others. It removes rust or old layers of paint which is important when preparing surfaces for further processing like paint application, powder coating and welding work.
Why leaves cause delays on the rail network
- October 14, 2016
- Busbars, Manufacturing, Railway Industry
The weather has turned positively autumnal with a drop in temperature and leaves starting to drop from the trees. At this time of year commuters across the country groan and begin to think about how often the weather is likely to disrupt their daily journey to work. Leaves on the track is frequently put forward as the major reason for causing seasonal disruption to services on our rail network, and whilst at face value the reason sounds a little far-fetched, leaves on the track are in fact, a real safety hazard.
So why do leaves on the rail network cause so many problems? There are 2 key areas where leaves cause problems:
- Trains lose their adhesion as the rails become more slippy
- Leaves act as an insulator and can disrupt electrical signals on the track.
Reasons for coating busbars
- September 18, 2016
- Busbars, Electroplating, Plating Services, Powder Coating, PRV Engineering, Spray Painting
There are a few reason for plating or coating busbars. Cosmetic reasons or provision of insulation are a couple but the most common reason for coating busbars is to inhibit corrosion.
Busbars are commonly made from copper, which in itself is quite resistant to corrosion but busbars are often used in environments where higher levels of protection are needed. Over time, copper oxidises and can impact the surfaces conductive properties. So plating or coating busbars, not only reduces corrosion but also improves the longevity and conductive properties of the item.
When it comes to manufacturing parts or components the way each one is finished reflects the quality of workmanship. If you don’t finish a job properly, then it doesn’t matter how careful you’ve been with the initial production, cutting or moulding, the end product is not going to look good. And the way the end product looks will always have an impact on saleability.
There could, of course, also be an impact on your costs. If your customer is unhappy with the finish of an order, you may have to start all over again, meaning more waste and increased costs. And there’s the health and safety aspect of poor finishing. Rough or sharp edges won’t be acceptable to your customer and may also cause injuries to those working with them.
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